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Table 2

Lab investigation results for the catalyst tubes.

Tube no. Location (top-H or bottom-J) Outer dia (OD) (mm) Inner dia (ID) (mm) Thickness (mm) Perimeter (P = π·OD) (mm) Perimeter (at site) (mm) Check of macro/micro structure Short piece bulging (%)

              SCa CVb TGc  
RC-28 J 133.42 109.53 11.95 419.2 420.9 3 3 4 7.1
RG-21 J 131.67 109.34 11.16 413.6 414.3 3 2 3 6.5
RG-42 H 133.26 109.00 12.13 418.6 1   1 11.4
  J 131.3 109.18 11.06 412.5 414.3 3 2 3  
RI-1 J 133.27 111.40 10.93 418.7 420.2 4 2 3 4.3
RE-29 J 131.84 109.28 11.28 414.2 415.0 2 2 2 1–2
RC-33 J 133.00 109.29 11.85 417.8 418.2 3 2 3 3–4
RE-35 J 132.02 109.12 11.45 414.8 415.2 3 1 2 2–3
RG-8 J 132.57 109.38 11.59 416.5 418.5 3 2 3 0–1
a

SC (secondary carbides): (1) like as-cast, (2) coalescence/coarsening little, (3) coalescence/coarsening medium, and (4) coalescence/coarsening high.

b

CV (creep void): (1) no void, (2) little void, (3) high void, (4) fissure, and (5) crack (detectable by PT check).

c

TG (total grade): (1) (1–2 SC and 1 CV), (2) (3–6 SC and 1 CV); (1–2 SC and 2 CV), (3) (1–2 SC and 3 CV); (3–6 SC and 2 CV), (4) (3–6 SC and 3 CV), (5) (4 CV), and (6) (5 CV).

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