Effects of process parameters on tensile strength of friction stir welded Al-Cu double-layer sheets

Mohammad Taghizadeh Tabrizi; Amirhossein Jabbari Mostahsan; Mohammad Sedighi

doi:10.1051/meca/2020059

All issues

Volume 21 / No 5 (2020)

Mechanics & Industry, 21 5 (2020) 503

References

Open Access

Issue		Mechanics & Industry Volume 21, Number 5, 2020


Article Number		503
Number of page(s)		11
DOI		https://doi.org/10.1051/meca/2020059
Published online		24 July 2020

W. Thomas, E. Nicholas, J. Needham, M. Murch, P. Templesmith, C. Dawes, Great Britain Patent Application No. 9125978.8. December, 1991 [Google Scholar]
A. Scialpi, M. De Giorgi, L. De Filippis, R. Nobile, F. Panella, Mechanical analysis of ultra-thin friction stir welding joined sheets with dissimilar and similar materials, Mater. Des. 29, 928–936 (2008) [Google Scholar]
S. Mironov, Y. Sato, H. Kokawa, H. Inoue, S. Tsuge, Structural response of superaustenitic stainless steel to friction stir welding, Acta Mater. 59, 5472–5481 (2011) [Google Scholar]
H.R. Shercliff, M.J. Russell, A. Taylor, T.L. Dickerson, Microstructural modelling in friction stir welding of 2000 series aluminium alloys, Mech. Ind. 6, 25–35 (2005) [Google Scholar]
N. Gangil, S. Maheshwari, A.N. Siddiquee, Influence of tool pin and shoulder geometries on microstructure of friction stir processed AA6063/SiC composites, Mech. Ind. 19 (2018) [Google Scholar]
A. Jabbari, M. Sedighi, R. Vallant, A. Huetter, C. Sommitsch, Effect of pass number, rotational and traverse speed on particle distribution and microstructure of AZ31/SiC composite produced by friction stir processing, Key Eng. Mater., Trans Tech Publ. 765–770 (2015) [CrossRef] [Google Scholar]
H. Patle, R. Dumpala, B.R. Sunil, Machining characteristics and corrosion behavior of grain refined AZ91 mg alloy produced by friction stir processing: role of tool pin profile, Trans. Indian Inst. Metals. 71, 951–959 (2018) [CrossRef] [Google Scholar]
R.S. Mishra, Z. Ma, Friction stir welding and processing, Mater. Sci. Eng. 50, 1–78 (2005) [CrossRef] [Google Scholar]
A. Barcellona, G. Buffa, D. Contorno, L. Fratini, D. Palmeri, Microstructural changes determining joint strength in friction stir welding of aluminium alloys, Adv. Mater. Res. 591–598 (2005) [CrossRef] [Google Scholar]
M.M. Farahati, M. Abasi, S.H. Razavi, Welding Aluminum 1050 and Pure Copper using Friction Stir Welding (FSW), in 10th National Conference of Manufacturing Engineering. Babol, Iran , 2009 [Google Scholar]
P. Xue, B.L. Xiao, D. Wang, Z. Ma, Achieving high property friction stir welded aluminium/copper lap joint at low heat input, Sci. Technol. Weld. Joining 16, 657–661 (2011) [CrossRef] [Google Scholar]
X.-w. Li, D.-t. Zhang, Q. Cheng, W. Zhang, Microstructure and mechanical properties of dissimilar pure copper/1350 aluminum alloy butt joints by friction stir welding, Trans. Nonferrous Metals Soc. China 22, 1298–1306 (2012) [CrossRef] [Google Scholar]
H. Bisadi, A. Tavakoli, M.T. Sangsaraki, K.T. Sangsaraki, The influences of rotational and welding speeds on microstructures and mechanical properties of friction stir welded Al5083 and commercially pure copper sheets lap joints, Mater. Des. 43, 80–88 (2013) [Google Scholar]
I. Galvão, D. Verdera, D. Gesto, A. Loureiro, D. Rodrigues, Influence of aluminium alloy type on dissimilar friction stir lap welding of aluminium to copper, J. Mater. Process. Technol. 213, 1920–1928 (2013) [CrossRef] [Google Scholar]
H. Barekatain, M. Kazeminezhad, A. Kokabi, Microstructure and mechanical properties in dissimilar butt friction stir welding of severely plastic deformed aluminum AA 1050 and commercially pure copper sheets, J. Mater. Sci. Technol. 30, 826–834 (2014) [Google Scholar]
E.T. Akinlabi, A. Andrews, S.A. Akinlabi, Effects of processing parameters on corrosion properties of dissimilar friction stir welds of aluminium and copper, Trans. Nonferrous Metals Soc. China 24, 1323–1330 (2014) [CrossRef] [Google Scholar]
E. Sadeghi, J. Shahbazi Karami, Investigation of mechanical properties of aluminum/copper joint using friction stir spot welding, Conference on new findings in aerospace and related fields. Tehran, Iran, 2015 [Google Scholar]
R. Anbukkarasi, S.V. Kailas, Role of third material (interlayer) on mechanical properties of the AA2024-copper joints carried out by friction stir welding (FSW), Trans. Indian Inst. Metals 1–4 (2019) [Google Scholar]
F. Marandi, A. Jabbari, M. Sedighi, R. Hashemi, An Experimental, analytical, and numerical investigation of hydraulic bulge test in two-layer Al-Cu Sheets, J. Manufactur. Sci. Eng. 139, 031005 (2017) [CrossRef] [Google Scholar]
A.R. Kumar, S. Varghese, M. Sivapragash, A comparative study of the mechanical properties of single and double sided friction stir welded aluminium joints, Proc. Eng. 38, 3951–3961 (2012) [CrossRef] [Google Scholar]
K. Ramesh, S. Pradeep, V. Pancholi, Multipass friction-stir processing and its effect on mechanical properties of aluminum alloy 5086, Metall. Mater. Trans. A 43, 4311–4319 (2012) [CrossRef] [Google Scholar]
A.F. Arezoudar, A. Hosseini, Optimization of friction stir welding parameters of dissimilar AA5052 and AA6061-T6 joint for achieving optimum microstructure and mechanical properties, Modares Mech. Eng. 17, 20–30 (2017) [Google Scholar]
M. Nazari, M.K.B. Givi, M.R. Farahani, J.M. Milani, H.M. Jamaliyan, Investigation on the effects of using Nano-size Al2O3 powder on the mechanical and microstructural in the multi-passes continuous friction stir welding of the 2024-T6, Modares Mech. Eng. 14 (2015). [Google Scholar]
M.P. Mubiayi, E.T. Akinlabi, Evolving properties of friction stir spot welds between AA1060 and commercially pure copper C11000, Trans. Nonferrous Metals Soc. China 26, 1852–1862 (2016) [CrossRef] [Google Scholar]
L. Zhou, R. Zhang, G. Li, W. Zhou, Y. Huang, X. Song, Effect of pin profile on microstructure and mechanical properties of friction stir spot welded Al-Cu dissimilar metals, J. Manufactur. Process. 36, 1–9 (2018) [CrossRef] [Google Scholar]
A. Boucherit, M.-N. Avettand-Fènoël, R. Taillard, Effect of a Zn interlayer on dissimilar FSSW of Al and Cu, Mater. Des. 124, 87–99 (2017) [Google Scholar]

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[1] W. Thomas, E. Nicholas, J. Needham, M. Murch, P. Templesmith, C. Dawes, Great Britain Patent Application No. 9125978.8. December, 1991 [Google Scholar]

[2] A. Scialpi, M. De Giorgi, L. De Filippis, R. Nobile, F. Panella, Mechanical analysis of ultra-thin friction stir welding joined sheets with dissimilar and similar materials, Mater. Des. 29, 928–936 (2008) [Google Scholar]

[3] S. Mironov, Y. Sato, H. Kokawa, H. Inoue, S. Tsuge, Structural response of superaustenitic stainless steel to friction stir welding, Acta Mater. 59, 5472–5481 (2011) [Google Scholar]

[4] H.R. Shercliff, M.J. Russell, A. Taylor, T.L. Dickerson, Microstructural modelling in friction stir welding of 2000 series aluminium alloys, Mech. Ind. 6, 25–35 (2005) [Google Scholar]

[5] N. Gangil, S. Maheshwari, A.N. Siddiquee, Influence of tool pin and shoulder geometries on microstructure of friction stir processed AA6063/SiC composites, Mech. Ind. 19 (2018) [Google Scholar]

[6] A. Jabbari, M. Sedighi, R. Vallant, A. Huetter, C. Sommitsch, Effect of pass number, rotational and traverse speed on particle distribution and microstructure of AZ31/SiC composite produced by friction stir processing, Key Eng. Mater., Trans Tech Publ. 765–770 (2015) [CrossRef] [Google Scholar]

[7] H. Patle, R. Dumpala, B.R. Sunil, Machining characteristics and corrosion behavior of grain refined AZ91 mg alloy produced by friction stir processing: role of tool pin profile, Trans. Indian Inst. Metals. 71, 951–959 (2018) [CrossRef] [Google Scholar]

[8] R.S. Mishra, Z. Ma, Friction stir welding and processing, Mater. Sci. Eng. 50, 1–78 (2005) [CrossRef] [Google Scholar]

[9] A. Barcellona, G. Buffa, D. Contorno, L. Fratini, D. Palmeri, Microstructural changes determining joint strength in friction stir welding of aluminium alloys, Adv. Mater. Res. 591–598 (2005) [CrossRef] [Google Scholar]

[10] M.M. Farahati, M. Abasi, S.H. Razavi, Welding Aluminum 1050 and Pure Copper using Friction Stir Welding (FSW), in 10th National Conference of Manufacturing Engineering. Babol, Iran , 2009 [Google Scholar]

[11] P. Xue, B.L. Xiao, D. Wang, Z. Ma, Achieving high property friction stir welded aluminium/copper lap joint at low heat input, Sci. Technol. Weld. Joining 16, 657–661 (2011) [CrossRef] [Google Scholar]

[12] X.-w. Li, D.-t. Zhang, Q. Cheng, W. Zhang, Microstructure and mechanical properties of dissimilar pure copper/1350 aluminum alloy butt joints by friction stir welding, Trans. Nonferrous Metals Soc. China 22, 1298–1306 (2012) [CrossRef] [Google Scholar]

[13] H. Bisadi, A. Tavakoli, M.T. Sangsaraki, K.T. Sangsaraki, The influences of rotational and welding speeds on microstructures and mechanical properties of friction stir welded Al5083 and commercially pure copper sheets lap joints, Mater. Des. 43, 80–88 (2013) [Google Scholar]

[14] I. Galvão, D. Verdera, D. Gesto, A. Loureiro, D. Rodrigues, Influence of aluminium alloy type on dissimilar friction stir lap welding of aluminium to copper, J. Mater. Process. Technol. 213, 1920–1928 (2013) [CrossRef] [Google Scholar]

[15] H. Barekatain, M. Kazeminezhad, A. Kokabi, Microstructure and mechanical properties in dissimilar butt friction stir welding of severely plastic deformed aluminum AA 1050 and commercially pure copper sheets, J. Mater. Sci. Technol. 30, 826–834 (2014) [Google Scholar]

[16] E.T. Akinlabi, A. Andrews, S.A. Akinlabi, Effects of processing parameters on corrosion properties of dissimilar friction stir welds of aluminium and copper, Trans. Nonferrous Metals Soc. China 24, 1323–1330 (2014) [CrossRef] [Google Scholar]

[17] E. Sadeghi, J. Shahbazi Karami, Investigation of mechanical properties of aluminum/copper joint using friction stir spot welding, Conference on new findings in aerospace and related fields. Tehran, Iran, 2015 [Google Scholar]

[18] R. Anbukkarasi, S.V. Kailas, Role of third material (interlayer) on mechanical properties of the AA2024-copper joints carried out by friction stir welding (FSW), Trans. Indian Inst. Metals 1–4 (2019) [Google Scholar]

[19] F. Marandi, A. Jabbari, M. Sedighi, R. Hashemi, An Experimental, analytical, and numerical investigation of hydraulic bulge test in two-layer Al-Cu Sheets, J. Manufactur. Sci. Eng. 139, 031005 (2017) [CrossRef] [Google Scholar]

[20] A.R. Kumar, S. Varghese, M. Sivapragash, A comparative study of the mechanical properties of single and double sided friction stir welded aluminium joints, Proc. Eng. 38, 3951–3961 (2012) [CrossRef] [Google Scholar]

[21] K. Ramesh, S. Pradeep, V. Pancholi, Multipass friction-stir processing and its effect on mechanical properties of aluminum alloy 5086, Metall. Mater. Trans. A 43, 4311–4319 (2012) [CrossRef] [Google Scholar]

[22] A.F. Arezoudar, A. Hosseini, Optimization of friction stir welding parameters of dissimilar AA5052 and AA6061-T6 joint for achieving optimum microstructure and mechanical properties, Modares Mech. Eng. 17, 20–30 (2017) [Google Scholar]

[23] M. Nazari, M.K.B. Givi, M.R. Farahani, J.M. Milani, H.M. Jamaliyan, Investigation on the effects of using Nano-size Al2O3 powder on the mechanical and microstructural in the multi-passes continuous friction stir welding of the 2024-T6, Modares Mech. Eng. 14 (2015). [Google Scholar]

[24] M.P. Mubiayi, E.T. Akinlabi, Evolving properties of friction stir spot welds between AA1060 and commercially pure copper C11000, Trans. Nonferrous Metals Soc. China 26, 1852–1862 (2016) [CrossRef] [Google Scholar]

[25] L. Zhou, R. Zhang, G. Li, W. Zhou, Y. Huang, X. Song, Effect of pin profile on microstructure and mechanical properties of friction stir spot welded Al-Cu dissimilar metals, J. Manufactur. Process. 36, 1–9 (2018) [CrossRef] [Google Scholar]

[26] A. Boucherit, M.-N. Avettand-Fènoël, R. Taillard, Effect of a Zn interlayer on dissimilar FSSW of Al and Cu, Mater. Des. 124, 87–99 (2017) [Google Scholar]